Levi Strauss & Co. has filed a patent for a method using software and lasers to create wear patterns on apparel. The technique involves capturing an initial image of a wear pattern, processing it to obtain a working image, and converting it to laser values to replicate the pattern on fabric panels. GlobalData’s report on Levi Strauss & Co gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Levi Strauss & Co, On-demand digital manufacturing was a key innovation area identified from patents. Levi Strauss & Co's grant share as of January 2024 was 64%. Grant share is based on the ratio of number of grants to total number of patents.

Laser finishing method for apparel wear patterns

Source: United States Patent and Trademark Office (USPTO). Credit: Levi Strauss & Co

A patent application (Publication Number: US20230391125A1) describes a method for creating finishing patterns on garments using a laser. The method involves providing an assembled garment made from fabric panels of a woven material with indigo ring-dyed cotton yarn, and obtaining a laser input file based on a target image of a finishing pattern from an existing garment made from a different material. The laser is then used to remove selected amounts of material from the garment's surface at different pixel locations, creating a finishing pattern that mimics the target image. The process allows for the creation of wear patterns commonly found on denim garments, such as combs, whiskers, stacks, or train tracks.

Furthermore, the method includes transferring the laser input file to a laser machine to form the finishing pattern on the garment's outer surface. The laser selectively removes material based on the input file, adjusting the amount removed depending on the desired pixel location's darkness. The method also involves determining values for the laser input file by analyzing the target image and fabric response characteristics, ensuring the finishing pattern on the garment matches the appearance of the target image from the existing garment. Additionally, the method allows for customization of the finishing pattern based on the fabric's characteristics, such as different base fabric colors or weaving patterns, providing a versatile and efficient way to create unique designs on garments.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.